QSO 321 Process Workflow for Tea Production
The flowchart covers the steps involved in picking, processing, and packaging and shipping tea. The outline below detasils these steps at each stage of the process.
Farm
Workers pick usable tea leaves from the field
Picked tea leaves are weighed and grouped into 50 kg bags
Bags of weighed tea are moved to a processing area
Processing
Bags of tea are reweighed at the processing facility
Tea leaves are spread across pans and troughs
Tea leaves are withered on pans
Tea leaves are cooled
Tea leaved are removed from pans and reweighed
Tea leaves are moved onto special trays and put through a rolling machine
Tea leaves go through their first drying
Tea leaves are cooled
Tea leaves are removed from special rolling trays and put into new trays to go through a second drying machine
Tea leaves are removed from trays and reweighed; poor-quality leaves are thrown away
Tea leaves are visually inspected
Poor-quality leaves are thrown away
Tea leaves are moved to an oxidizing area
Tea leaves are oxidized
Tea leaves go through their final drying to complete the oxidation process
Tea leaves are cooled
Tea leaves are sent to packaging and shipping
Packaging and Shipping
Tea leaves are weighed
Tea leaves go through the first sorting machine; small, misshaped, or discolored tea leaves are discarded
Tea leaves are weighed
Tea leaves go through a second sorting
Tea leaves are put into paper tea bags and sealed
Tea bags are wrapped in paper packets
Tea bags are sealed
Wrapped tea bags are sorted into cardboard packs of 20
Cardboard packs are sealed and wrapped in plastic
Boxes are sorted into shipping boxes
Shipping boxes are wrapped and sealed, ready to be shipped
image1
P
r
oj
e
ct Charter for Workflow Process Improvement
El
i
mination of Waste and Improved Sustainability in Workflow
Contents
Executive Summary
Scope Statement
Business Objectives
Project Details
Requ
i
r
e
ments
Deliverables
Estimated Schedule
Estimated Budget
Risks
Completion Criteria
Define Project Success
Alternatives
Stakeholders
Project Manager
Project Authorization
Issue Log
Executive Summary
As the company plans to apply for B Corp Certification within the next five years, is important to analyze our production workflow processes to look for reductions in waste and improve sustainability metrics.
Scope Statement
The purpose of this project is to analyze and look for improvements in our tea production workflow process. We primarily want to analyze the workflow processes from a lean manufacturing perspective to look for waste and to focus our processes on improving quality for the end user. We also want to analyze the workflow processes from a sustainability perspective and consider how we can make our production workflow processes friendlier to the planet as a whole.
Business Objectives
Analyze workflow processes for improvements to increase the company’s overall sustainability metrics
Analyze workflow processes for ways to reduce waste or unnecessary steps that don’t add value to our product’s end users
Analyze workflow processes to improve chances the organization is approved as a Certified B Corporation
Project Details
Requirements
Simplify the tea production workflow using lean manufacturing principles to increase efficiency
Reduce use processes and materials that are not environmentally friendly
Make process and material changes that cannot increase manufacturing costs
Deliverables
Updated process flowchart
Cost-benefit analysis of changes
Summary of changes that specifically note sustainability measures used
Estimated Schedule
The project should be completed within two months of project kickoff.
Project Milestones or Phases
Estimated Completion Date
Project Kickoff
Day 1
Analysis of Current Workflow Process
Day 21
Completion of Research Around Potential Changes
Day 42
Final Recommendations
Day 53
End of Project
A week after the final set of recommendations is created
Estimated Budget
This project has a limited budget of $30,000. Funds are allocated for travel, research, and the hiring of a third-party contractors to support the analysis.
Risks
Removal of critical processes could lead to overall production errors or bottlenecks.
Removal of processes could lead to less safe working environments for employees.
Removal of processes could lead to a lower quality end product and then lower sales and damage to the company brand.
Completion Criteria
The project is considered complete when a new, streamlined workflow process has been recommended based on analysis and research and has met requirements.
Define Project Success
The workflow production process limits waste as much as possible and is as sustainable as possible, or will improve processes by reducing waste and improving sustainability. Improved sustainability will be viewed from the perspective of the application to be a Certified B Corporation.
Alternatives
The main alternatives to the project are not to review or change internal workflow processes or to use a different operations process or philosophy that differs from lean manufacturing, such as total quality management or Six Sigma.
Stakeholders
List all known project stakeholders.
Name
Project Role
Organization
Chief Operations Officer
Project Sponsor
NationaliTeas Corporate Office
Director of Production
Project Team
NationaliTeas Manufacturing Division
Director of Quality Control
Project Team
NationaliTeas Manufacturing Division
Project Manager
Jennifer Smith
Project Authorization
By initialing each page and signing below, the chief operations officer and the project sponsor approve the project described herein and authorize it to begin.
Issue Log
Issues that come up after the charter has been approved should be added below and reviewed for impact on cost, scope, and alignment to the original project requirements. Each issue should be addressed, either through a short explanation of why it does not need to be acted on or an explanation of how it will be resolved.
There is general confusion among stakeholders regarding their level of decision-making power, involvement, and scheduling of major project milestones.
A stakeholder has recommended a change from the existing product packaging to a shiny foil packaging for aesthetic reasons, and they have asked for this be built into the process workflow documents.
The procurement department wants to triple the project budget to allocate more funds to researching, testing, and finding a new supplier for compostable packaging materials.
Project Charter for Workflow Process Improvement Page 1
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Module Four Assignment Guidelines and Rubric
QSO‐321‐J7599 People Planet and Profit 23EW3 MA
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Overview
In this assignment, you will apply what you have learned about key concepts regarding opera�ons management. You are encouraged to leverage your work and instructor feedback on this assignment in your course
project, which is due in Module Seven.
Scenario
You work as the chief supply chain officer at Na�onaliTeas, a large interna�onal corpora�on that manufacturers and sells tea worldwide. Its mission is to “Make the world more awake through rejuvena�ng and refreshing
beverages and sustainable prac�ces that upli� workers, communi�es, and souls.” You have recently hired the company’s first project manager and have given them their first project: Revise current workflows related to
packaging at one of your tea factories to be more sustainable and more lean. As this is their first project, you will be helping them complete their task.
Prompt
Read through the Project Charter for Workflow Improvement Word Document, then review the Process Workflow for Tea Produc�on Word Document graphic. A text‐only version is available: Process Workflow for Tea
Produc�on Text‐Only Version Word Document. Based on these documents, recommend removing a total of four steps from the process flowchart that can help make the process more efficient and sustainable. Explain
the implica�ons of the proposed changes, and then help the Na�onaliTeas team address current items in the Issue Log located in the project charter.
Specifically, you must address the following rubric criteria:
• Lean Manufacturing: Evaluate the process flowchart to iden�fy steps that do not add value based on the principles of lean manufacturing. Explain why you selected each step.
• Sustainability: Evaluate the process flowchart and iden�fy steps that should be removed or changed to improve environmental sustainability. Explain why you selected each step.
• Process Changes: Explain the implica�ons, both posi�ve and nega�ve, of removing or changing the steps from the process flowchart you iden�fied in the previous two bullet points. Also explain how those
changes would help alignment to the triple bo�om line (TBL).
• Issue Log: Analyze all entries in the Issue Log from the perspec�ve of a project manager and explain the recommended course of ac�on based on the project charter, no�ng the impact of the issue on scope,
planning communica�ons, and resourcing.
• Opera�ons Management Techniques: Discuss how opera�ons management techniques, including project management and lean manufacturing, can add value to Na�onaliTeas.
Guidelines for Submission
Submit this assignment as a 350‐ to 500‐word Word document. Sources should be cited according to APA style.
Module Four Assignment Rubric
Criteria Exemplary (100%) Proficient (85%) Needs Improvement (55%) Not Evident (0%) Value
Lean Manufacturing
Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Iden�fies steps in the process
flowchart that do not add value
based on the principles of lean
manufacturing
Shows progress toward
proficiency, but with errors or
omissions; areas for
improvement may include
iden�fying more appropriate
steps to remove or change based
on lean manufacturing principles
and product needs
Does not a�empt criterion 20
Sustainability Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Iden�fies steps from the process
flowchart that should be
removed or changed to improve
environmental sustainability
based
Shows progress toward
proficiency, but with errors or
omissions; areas for
improvement may include
iden�fying more appropriate
steps to remove or change based
on environmentally friendly
prac�ces such as reducing waste
or conserving water or energy
Does not a�empt criterion 20
Process Changes Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Explains the implica�ons, both
posi�ve and nega�ve, of
removing or changing the
iden�fied steps from the process
flowchart and how they would
help alignment to the TBL
Shows progress toward
proficiency, but with errors or
omissions; areas for
improvement may include adding
addi�onal relevant details and
examples to support the
explana�ons or greater focus on
alignment to the TBL
Does not a�empt criterion 20
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Issue Log Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Explains the recommended
course of ac�on for each item
listed in the Issue Log, no�ng the
impact of the issue on scope,
planning communica�ons, and
resourcing based on the
iden�fied changes to the process
flowchart and the project charter
Shows progress toward
proficiency, but with errors or
omissions; areas for
improvement may include
applying project management
concepts to jus�fy the next steps
a project manager should take
when facing the issues in the
Issue Log
Does not a�empt criterion 20
Opera�ons Management
Techniques
Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Discusses how opera�ons
management techniques,
including project management
and lean manufacturing, can add
value to the organiza�on
Shows progress toward
proficiency, but with errors or
omissions; areas for
improvement may include adding
further examples or explana�ons
that support how opera�onal
management techniques can
support the organiza�on
Does not a�empt criterion 10
Ar�cula�on of Response Exceeds proficiency in an
excep�onally clear, insigh�ul,
sophis�cated, or crea�ve manner
Clearly conveys meaning with
correct grammar, sentence
structure, and spelling,
demonstra�ng an understanding
of audience and purpose
Shows progress toward
proficiency, but with errors in
grammar, sentence structure,
and spelling, nega�vely
impac�ng readability
Submission has cri�cal errors in
grammar, sentence structure,
and spelling, preven�ng
understanding of ideas
5
Cita�ons and A�ribu�ons Uses cita�ons for ideas requiring
a�ribu�on, with few or no minor
errors
Uses cita�ons for ideas requiring
a�ribu�on, with consistent
minor errors
Uses cita�ons for ideas requiring
a�ribu�on, with major errors
Does not use cita�ons for ideas
requiring a�ribu�on
5
Total: 100%
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QSO 321
4-2 Discussion: Farm-to-Table and the
Triple Bottom Line
You are the chief operating officer (COO) of a local supermarket chain that has 10 stores within
an 100-mile radius. The farm-to-table movement has been gaining momentum locally, and now
it’s a consumer demand as well as a good practice. This movement supports the use of local
suppliers to limit the environmental impact caused by the long-distance transportation of food. It
also supports small family farms that use sustainable practices, such as avoiding genetically
modified organisms and pesticides or using organic fertilizers. The CEO of the supermarket
chain has asked you to see if the supermarket can apply some of the farm-to-table principles to
how it selects produce suppliers. Before moving too far in that direction, both you and the CEO
agree that the inventory-management implications need to be understood.
Keep in mind that supermarket customers want a wide range of produce all year long—even
produce that does not grow locally during parts of the year. For example, oranges cannot
survive very cold weather, but local customers expect to be able to buy them even during
snowstorms in winter.
In your initial post, address the following:
● What are a few different ways that the supermarket chain could incorporate farm-to-table
principles into its operations while still meeting consumer demands?
● What are the benefits and risks associated with incorporating farm-to-table principles into
the grocery chain’s supply chain?
● What data and communication with the local farms is necessary for the supermarket to
implement this endeavor?
● What factors or metrics will determine whether you, as the COO, support applying
farm-to-table principles to the supermarket, and why?
● Write a post of 2 to 3 paragraphs.
Process for Tea
Workflow Production
Picking, Processing, and Packaging TPicking, Processing, and Packaging Teaea
FARM
Start
Workers pick
tea leaves
Leaves are put
into 50 kg bags
Bags are
moved to a
processing area
PROCESSING
Bags of tea are
reweighed
Leaves are spread
across pans and
troughs
Leaves are
withered on pans
Leaves
are cooled
Leaves are removed
from pans and
reweighed
Leaves are moved
onto special trays
and rolled
Leaves go
through a first
drying
Leaves are
cooled
Leaves are put
into new trays for
a second drying
Leaves are removed from trays
and reweighed; poor-quality
leaves are thrown away
Leaves are visually
inspected
Poor-quality leaves
are thrown away
Leaves are
moved to an
oxidizing area
Leaves are
oxidized
Leaves get a final
drying to
complete the
oxidation process
Leaves are
cooled
Leaves are sent to
packaging and
shipping
PACKAGING
AND SHIPPING
Leaves are
weighed
Leaves are sorted;
small, misshaped, or
discolored tea leaves
are discarded
Leaves are
weighed
Leaves get a
second sorting
Leaves are put
into paper tea
bags and sealed
Tea bags are
wrapped in
paper packets
Tea bags are
sealed
Wrapped tea bags are
sorted into cardboard
packs of 20
Cardboard packs
are sealed and
wrapped in plastic
Boxes are sorted
into shipping
boxes
Shipping boxes are
wrapped and sealed,
ready to be shipped
End
- Process Workflow for Tea Production
FARM
Start
PROCESSING
PACKAGING AND SHIPPING
End